Wiring harness design: from basic to advanced
Category: Tutorials
- views: 107
- date: 5 October 2025
- posted by: AD-TEAM
Wiring harness design: from basic to advanced
Published 9/2025
Duration: 1h 12m | .MP4 1280x720 30 fps(r) | AAC, 44100 Hz, 2ch | 423.90 MB
Genre: eLearning | Language: English
Let's Learn Wiring Harness Design: Electrical Engineering
What you'll learn
- Basic knowledge of electrical circuits and wiring systems. Familiarity with automotive or industrial electrical components. Understanding of safety procedures
- Basic knowledge of electrical circuits and wiring systems.
- Understanding of safety procedures when working with electrical systems.
- Access to wiring tools and design software is recommended but not mandatory.
Requirements
- Gain in-depth knowledge of core electrical components such as batteries, fuses, and ECUs. Understand wiring harness components, including wire types, connectors, and splicing techniques. Learn how to calculate fuse sizing, relay ratings, and wire cross-sections based on load and voltage drop. Explore EMI/EMC considerations and best practices for shielding in EV and ADAS systems
Description
In today's automotive and industrial applications, the proper design of wiring harnesses is essential for reliable, safe, and efficient electrical systems. This comprehensive course, 'Wiring Harness Design from Basics to Advance,' is designed to provide learners with a complete understanding of wiring harness architecture, component selection, calculations, and best practices.
The course begins by covering the core electrical components such as batteries, fuses, ECUs, and relay types, followed by detailed discussions on relay block design, automotive relay logic, and switch configurations. Learners will gain insights into the functioning of circuits like the headlamp high/low beam control.
Moving into wiring harness components, the course explores different wire and cable types, splicing techniques, connectors, terminals, and protective solutions such as corrugated tubes and braided sleeves. It further emphasizes the importance of proper support parts like cable ties and clips.
The course also focuses on practical aspects such as connector selection, temperature zones in automotive environments, and detailed calculations for fuse sizing, relay ratings, and wire cross-section based on load and voltage drop.
Finally, students will explore EMI/EMC challenges, the importance of shielding in electric vehicles and advanced driver assistance systems, and real-world examples of electromagnetic interference along with best practices for shielding terminations.
By the end of this course, learners will be equipped with the knowledge and tools needed to design wiring harnesses with confidence and precision, whether for automotive, aerospace, or industrial applications
Who this course is for:
- Electrical and electronics engineers. Automotive design and maintenance professionals. Students pursuing electrical, automotive, or mechanical engineering. Hobbyists and enthusiasts aiming to expand their wiring knowledge
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